I was inspired to make this project by seeing a cowboy hat made by a lathe.
This is a wearable cowboy hat.
I thought that this was a bit of a challenge so I expected some re-dos. I did have some oopses but was able to recover from them.
Since I have done bowls before, I thought just maybe I could do it. A hat's crown is the same basic shape.
Just add a thin top, and a big thin wide brim. And "how to bend" wood. Oh crap ! I had to learn that and hope it came out okay.
I bought thin project ready stock from Cherokee woods, 1/8 " thick.
Then added 3/4" thick 10"x 24" board for bowl / crown.
This is maple wood. So I cut a maple leaf topper using 45 deg table tilt.
I have lots of pictures during the making of this Maple Cowboy Hat.
But for now I will attach 5.
This hat conforms to my head. I bought a drafting curve tool 30" and wrapped it around my head. Then traced it on paper and scanned into computer. With inkscape I created a curve path and made my head shape. With the "linked offset" tool I made 8 lines with 1/8" offset. This is my pattern. The 3rd picture shows 2 rings cut and the pattern. Yes I have an eggshaped head.
I have about 20 hours into the project.
Ok that was the intro.
I did have inspiration from:
OCTOOLGUY
Dave Monk
Also Ruth Niles from Niles bottle stoppers.
Youtube "wooden cowboy hats".
There is a song from Chris LeDoux named "This Cowboy Hat".
I was so inspired by this project, I thought I could change the words to the song. If you are interest in a personal message of new words to the song. I can provide that.
The last pic shows a quick small prototype / test, I did before I started this project. Small test used 1/4" baltic birch plywood.
Me.
Mark Eason