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Shutter Project


OzarkSawdust

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I've been asked by a customer to make some decretive shutters for her kitchen remodel. She wants a lighthouse theme with other nautical and sea side items. 

I did this wall hanger, see photo, from a Steve Good pattern in Cherry ply with a Watco Natural dip.  

She also mentioned being interested in a ship's wheel wall clock.

Now for the hard part. The shutters need to be 26" H x 14-14 1/2" W.

I found an image on line that she really loves. I managed to get it into Inkscape, converted to a useable format, duplicated, flipped, saved. Then I went to Rapid Resizer and sized it, one side, and it printed on 6 pages plain paper for a trial. 

Has anyone cut something this size...on a 16" saw??? It doesn't look too hard as most of middle is empty and not much curved needing to turn the piece. I may see if I have a scrap piece of old plywood for a trial run.

Also , if it works, I'm thinking of two 1 x 8 glued to make a 15" actual width to cut from. What do you think...1 x or a 1/2" thick?

Never tried multi sheet patters or something this size before,  so I'm hoping for help from you guys and gals! 

Thanks!!

IMG_1648.jpg

Shutters - Vycky Sparks.jpg

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21 minutes ago, NC Scroller said:

I have cut a 32" door topper on a 21" saw.  It was 3/4" cypress.  For some areas I cut as far as I could then put the blade in backwards and continued the rest of the cut pulling the wood vs pushing.  It takes a little practice.  Using spiral blades will also help. 

Good idea...I never thought of putting the blade in backwards. But I've never tried this before either...LOL.

Thanks!

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Are these shutters interior or exterior?

Exterior shutters means dealing with weather, sun, and cupping if you use hard wood.  For exterior I would use marine grade plywood and paint.

The pattern you show for the shutter is nice, but for it to work that means cutting out the white.  I would use 3/8 for the fretwork, and 1/2 for the backer

Edited by JimErn
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2 hours ago, JimErn said:

Are these shutters interior or exterior?

Exterior shutters means dealing with weather, sun, and cupping if you use hard wood.  For exterior I would use marine grade plywood and paint.

The pattern you show for the shutter is nice, but for it to work that means cutting out the white.  I would use 3/8 for the fretwork, and 1/2 for the backer

I'm pretty sure she's talking about decretive type shutters on the inside of the kitchen window...good point, I'll make sure.

If I'm right about being just a decoration she won't want a backer, just the fretwork. So I could go with 3/8 - 1/2 instead if the 1 x I first thought.

I made a full size mock up on a scrap of Luan I had laying around. Today I'll see if I can cut it on my King 16. NC Scroller said he put his blade in backwards and pulled an area when doing an oversized piece. I might have to try that. I might also try a jigsaw on it...it would be easier in the open, if I can do the wave at the bottom well.

Thanks for the ideas Jim! I'm wearing my Fat Ass Winery T-shirt today...wish we were in Fredericksburg!

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If your looking for, or, trying to get the proper look for shutters, then you should be using 3/4" stock for the framework. Then any other parts, can be the same thickness, or about 1/8" less thicker than the framework. I did a job like this years ago, they aren't all that hard to make. Make the frame first, then do the rest to fit it. 

 

Len

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