Frank Pellow Posted March 23, 2020 Report Posted March 23, 2020 (edited) Getting Started: I've wanted to cut a Charles Hand pattern for a long time. I'm cutting it out of a 1/4 inch Purple Heart panel that I purchased from Heritage Wood supplies. It's about 30 centimetres (12 inches) in diameter at the widest part. The picture below, was taken part way along in the cutting: Even though Charles suggested cutting this with #1 and #2 spiral blades but I am so taken with the precision and flow of the lines on his pattern that I decided to use #1 (Flying Dutchman Ultra Reverse) flat blades. The flat blades are working well, although they wear out quickly on the hard wood. Edited March 23, 2020 by Frank Pellow Quote
scrollerpete Posted March 23, 2020 Report Posted March 23, 2020 I hope you have your mask on because Purple Heart is very noxious wood. Looking good so far. Purple hearth for trivet I hope you will not give this away. Quote
Frank Pellow Posted March 23, 2020 Author Report Posted March 23, 2020 Problems Along the Way: I had a couple of problems with pieces breaking off. Nothing broke off while I was cutting but an arm broke off when I knocked the cut dragon with a wrench (defintaly by mistake). To make it worse, I could not find the piece that broke off. The missing arm is the right hand one in the photo below. In the photo, you can see that I am preparing to cut a replacement piece which will be glued on: I broke one other piece when I was peeling off the pattern without due care and attention: I did have this piece but decided not to glue it back. There are two reasons for this. First, the break is in a much less noticeable place than the arm. Second, the angles are very awkward for such a gluing operation. Quote
Frank Pellow Posted March 23, 2020 Author Report Posted March 23, 2020 (edited) Sawing Complete but How Can I make it Durable? I finished cutting the trivet, made one repair, and cut a baker out of 3mm thick Mahogany faced veneer: I am now thinking about how to make it robust enough to actually be working trivet. The first thing that came to mind was to cover it in epoxy much like I covered the wooden counter in our kitchen at the cabin. I undertook some research and but did not find anything about people using epoxy with something as small as a trivet, mostly epoxy appears to be used with tables. I've now done further research and locatd an epoxy that I think should work. I've decided to cover my "adventures" with that epoxy in a separate thread. See: Edited April 2, 2020 by Frank Pellow Quote
Frank Pellow Posted March 23, 2020 Author Report Posted March 23, 2020 37 minutes ago, scrollerpete said: I hope you have your mask on because Purple Heart is very noxious wood. Looking good so far. Purple hearth for trivet I hope you will not give this away. The dust that I saw from the wood seemed to stay on the table and not permeate the air, but thanks for the warning. I will probably keep this one. If it works well I will be making more. I did quite enjoy cutting it. Quote
amazingkevin Posted March 24, 2020 Report Posted March 24, 2020 Quality cuts only you can do! This will be a keepsake!!! Quote
Dave Wittich Posted March 25, 2020 Report Posted March 25, 2020 Excellent work! I've never worked with the purpleheart, looks like it's a rather fragile wood, kinda like Eastern Red Cedar is. My other half would love that trivette - she's a MAJOR FAN of dragonflies. Gonna have to look up the design. Working on my model airplane (balsa, spruce, etc) background, when we're working a good that doesn't have a lot of strength we usually use a bead of CA glue to brace it. Thin CA, run along the sides of the cuts on that dragonfly wing SHOULD strengthen it up quite a bit. Just a thought. Darn, the more I look at this thing, the more I like it. Quote
Frank Pellow Posted March 26, 2020 Author Report Posted March 26, 2020 (edited) On 3/25/2020 at 5:37 PM, Dave Wittich said: Excellent work! I've never worked with the purpleheart, looks like it's a rather fragile wood, kinda like Eastern Red Cedar is. My other half would love that trivette - she's a MAJOR FAN of dragonflies. Gonna have to look up the design. Working on my model airplane (balsa, spruce, etc) background, when we're working a good that doesn't have a lot of strength we usually use a bead of CA glue to brace it. Thin CA, run along the sides of the cuts on that dragonfly wing SHOULD strengthen it up quite a bit. Just a thought. Darn, the more I look at this thing, the more I like it. Thanks for the compliment and thanks for the tip. Purple heart is a little stronger than cedar, but not a lot. I, also, like dragonflies a lot. This is the 5th different dragonfly scroll-saw pattern that I have utilized. Stained glass is another one of my hobbies and, there, I have made 3 different dragonfly items. Edited March 26, 2020 by Frank Pellow Fab4 and Dave Wittich 2 Quote
OLScroler Posted March 26, 2020 Report Posted March 26, 2020 Great creativeness on designing and applying to your finished project !!!!! It takes a little more time starting from scratch but it sure is rewarding as the project progresses. Your trivet looks great Chris H Frank Pellow 1 Quote
Tomanydogs Posted March 29, 2020 Report Posted March 29, 2020 Frank that’s a real beautiful piece. Frank Pellow 1 Quote
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