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Posted (edited)

I've been wanting for a long time to build a fretwork grandfather clock, and after much debate, I settled on the country cottage grandfather clock from theartfactory.com. It is a design by the late Dirk Boelman, whose work I have always liked. I received the plans the other day and must say that it is quite a project. The plans are very detailed and complete, so I'm happy with them. The fretwork is rather think, so I don't see it being so difficult, there's just a lot of it! I've created this post to hopefully keep a work-in-progress for everyone.

 

Now on to choosing the woods. This requires a lot! All of it will be 3/4 inch thick. I need at least 134 feet of 5 1/2 inch wide wood, 26 feet of 8 1/2 inch wide, 5 feet of 10 inch wide, and 3 feet of 12 inch wide. I'm looking for a wood that will be affordable, while still be beautiful and not too difficult to work with. I love the idea of using mostly western red cedar, but I've heard that it can chip a lot, and be hard to sand. Will this be a problem? The fretwork isn't very small and detailed, so I'm hoping it will work. The red cedar is beautiful, so I wouldn't have to do any staining, and I think it will fit with the country cottage look. What do you guys think? I'll keep you updated on decisions and progress! Thanks

 

Here's a few of these clocks that others have made

 

533966_4199331180544_2009503884_n_zpspdv

473318-438x_zps1sjtjpz8.jpg

8b0_zpsju1vjy0q.jpg

 

 

Edited by Kevx
Posted

Clock makers are on my list of 10 ! You guys do it all and right on the money.Very handsome work of art .Truely a treasure for anyone.Keep them coning you have me sitting on the seat of my pants waiting for these gems!!! W :smitten:W :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs:

Posted

I'd say western red cedar as the chip out rarely occurs on both sides and you rarely get to see both sides anyway. Sure everyone will admire and check your piece of art out but remember the eyes are drawn mostly to the top end of the clock. So I vote Cedar and hope you enjoy the project it looks like a beauty.

.../Hans

Posted

BOY ! that is nice work on those clock ! I like to try to do one of those "Grandfather " clock one of this days.Red cedar nice color wood ,but it breaks so easily.I use lot of it in my intarsia project   

Posted

That is an awesome project, i am going to be following this thread.  I much prefer the solid one color clock in the above photos, and cedar seems like a good choice, but any wood will look good with all this scroll work.  Best of luck on this project.  Can't wait to see it started.

 

Russell

Posted

Kevin that is really a fantastic job on the clock, and the choice of wood is geat, you really had the courage to tackle a project like that. great job. edward

Thanks but I haven't built it yet. Those are pictures of ones that other people have built

Posted

I would go for cherry too as WRC is really easy to break. I would never use it if it were me. If I was going to use a solid wood rather than BB ply I would use a hard wood. WRC is a soft wood and easy to sand but way too brakeable in my opinion

 

 

Dick

heppnerguy

Posted

I think going to find a test piece of western cedar and try it out. I think it will probably do well since it will be thick at 3/4 inch, and the frets aren't very thin. But I might be wrong

Posted (edited)

The test piece of cedar cut nicely and finished beautifully. I went today and picked out a first batch of cedar, and starting cutting the first piece. I'm so excited!

Edited by Kevx
  • 2 months later...
Posted

Quick update. A lot has happened since I started this project. First of all, this clock project is a lot more like a furniture build than a scroll saw job. It has forced me to seriously up my carpentry game. I did not have a table saw, and was forced to learn how to make a jig to use a circular saw to do all of the many long straight cuts, and I also had to learn how to do precision miter cuts in order to make the many divider panels. It was a good while before I could really even touch the scrollsaw. Then  a family emergency stopped progress as a brother-in-law was diagnosed with incurable cancer and had less than two months to live. Afterwards, the sister-in-law was cleaning out property of theirs and asked if I wanted an old saw she needed to get rid of. I went to see it and found that it was just about the rustiest old craftsman contractors table saw I had ever seen! Fate? Well, I decided to try to save it anyway, so the clock was delayed while I tore the saw apart and repaired and restored it. Hooray! The next level of dividers on the clock went by quickly and a lot easier. Thanks brother Pete, wherever you are!

 

Cedar has ended up being an experience too. It cuts well enough, but I have found that it darkens to colors that I never expected. Piece that I thought were fairly close in color wound up being quite different when the clear poly was applied. At first I was bothered by this, but I have grown to like it. It looks authenically like a country hand-crafted piece rather than a refined one. Cedar has been difficult to find in the quantity and quality Ive needed, without having to pay some outragiously expensive price for "premium" wood. One guy wouldn't even let me pick through boards for good ones, instead pulling the top one off the pile and asking if I wanted it or not, and it was garbage. Oh well, I wouldn't do cedar again on a large piece.

 

This picture is of the bottom completed section that hasn't been completely polyed yet. You can see how the color varies on the base that is finished. That is also the donor clock next to it that I bought for the mechanism. It's a cheap used walmart clock, but the pieces look good. That's all the time I have right now but tell me what you think so far.  Thanks!

clocka_zpsxgnvmmap.jpg

 

Posted

The progress so far is really good, the difference in color gives the clock a handmade character, you could color stain the pieces to all the same shade, but I think that would take away from the country style.

I am an old french polisher, if you need any tips just give me a call. Looking forward to the next update.

Waxman. 

  • 4 weeks later...

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