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I made another intarsia horse, using a pattern from Kathy Wise's book.  The book calls for the pattern to be enlarged.  I was able to do that at a local copy shop.  Final dimensions are approximately 14" by 15".  I used four kinds of wood. 

  *** cherry for the neck and face

   *** walnut for the mane and part of the nose

   *** lace for the somewhat darker part of the face, neck and inner ear

   *** wenge for the eye, tongue and part of the nose.

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I applied the pattern, first aligning pattern pieces with wood grain.  I cut the pattern in sections.  Then I cut the sections apart.  

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The pattern called for a few sections to be raised and one section to be reduced.  I applied shims to raise the indicated sections and reduced one section on the belt sander. 

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I sanded curves and edges with a belt sander and a sanding mop.  The sanding mop was on a standard drill which I had mounted so it was horizontal.  The sanding mop is effective in clearing flat spots and keeping the curvature so the final looks better.  
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I glued the parts together and filled cracks with sawdust mixed with glue.  Then lots more hand sanding.  Finally I applied a sawtooth hanger to the back and applied two coats of shellac.

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