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Posted (edited)

This has been a major learning experience for me. I have never made anything like this, and not from a paper pattern that I could not destroy. The wood is 2x12 southern yellow pine. I cut it with an Olsen blade made for thick wood. I don't have the label for them so I can't tell you what size they are. I broke two blades when the end broke off in the top clamp. I could have cut this with a bandsaw, but I would need to sand more, and I would rather cut slowly and sand less. I used my trusty EX-21 to do the cutting. The Pegas scrolling bandsaw would be perfect for this. 🤤

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Edited by BadBob
Posted
17 hours ago, rjweb said:

Bob, that's real nice, an order or just for your lawn, RJ

It is a custom order. Yesterday, I sanded the edges and removed the patterns. Hopefully, I'll get it assembled today.

Posted

I like to sand the edges with the patterns on the wood to guide me. I use my Shopsmith belt sander for large areas, my Delta strip sander for tight things like the curves on the tail section and a spindle sander for the inside curves. For this project, no hand sanding was required.

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The patterns are attached with 3M77 and removed by wetting the paper patterns with mineral spirits. I apply the mineral spirits with a wash bottle.

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The only downside to removing patterns this way is that I need to wait until the mineral spirits evaporate.

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Posted
17 hours ago, Peter N White said:

Will look very good when completed,where is the pattern available please.

I'm only doing the wood parts; the buyer will finish them. You can get the pattern here.

The pattern is old-school paper.
 

Posted

I attached the feet with Tightbond III waterproof glue and some deck screws. I made the feet thicker than the pattern suggested. I drilled pilot holes and countersunk to prevent splitting. My total out-of-pocket cost was $30.

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I could not come up with a better way to clamp this than the weights on top.  I didn't use any screws here because the surface area is so great that there is no way this is going to come apart.

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I attached the turkey's head with glue and screws using the same method as the feet.

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I glued and clamped the center body piece with no screws.

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The two pieces were glued and clamped using a rubber band, the same thing they use on your arm when they take blood samples. I had to clamp the bottom half to the table so it would not move while I attached the band.

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