Alright, so, not to bring up the entire Iggy saga involving the new Hawk saw that I ordered last summer, I'm ready to put the saw to a true, dedicated test and I plan on giving it a full 7 day workout.
After initial problems with the saw during the summer and early fall, it is now functioning 100% perfect. Thanks to Hawk as well as to members here on the forum that helped enlighten me on some adjustments that took care of the issues I was having. Folks have asked why I didn't send the saw back like I said I was going to and there are actually 2 reasons. One is that I didn't have the box/crate any longer and that would have been a pain in the ass to take care of, but secondly, once I got the saw to where it was running right, I did not feel right sending it back to the manufacturer simply because I didn't like it too much after performing minimal testing. I didn't want the emotions of having dealt with an initially "faulty" saw blindly influence me without actually giving the saw a solid try. That's on me. Either I get used to it and decide to keep it, or I'll sell it to some lucky person that will get a great deal.
Day 1 Test - I've cut 5 puzzles today and I'm pleased to announce that I did not have a single issue even after not using the saw at all the past 3 months. It cut smooth, it cut straight, I didn't snap any blades, the puzzle pieces slid in and out from both sides beautifully.
I'm using Pegas Modified Geometry blades as they are stronger and they cut a bit more aggressively than other blades. I'm using a #5 blade as they are a bit thinner than most other blades and are close to my usual Olson Mach Speed #3 blades I typically use with my DeWalt.
One thing I knew when I bought the saw and learned early on is that the Hawk does cut "slower", it's not nearly as aggressive as the DeWalt and is one major thing I had to mentally prepare for. I've actually slowed down recently on my DeWalt so as not to put so much pressure on the machine as I wear them out on average every 9 months. I wanted to see if I could alter my cutting style a little and get a little more life out of the DeWalt's. So, the transition to the Hawk today wasn't that bad.
I did worry that slower cutting would be an issue in that I cut a lot of puzzles... having sold over 1,000 in 2017 and have a goal of selling 1,600 in 2018, every minute counts. Literally. So, I timed myself today while cutting a Sea Turtle puzzle and it took me 19 minutes as compared to 17 minutes with the DeWalt. I'm OK with that. If the difference had been 5 or 6 or more minutes then I'd have serious concerns, but a minute or two extra isn't going to bother me. My daily goal during normal weeks is 5 puzzles a day, so an extra 10 minutes a day is no big deal. Even during 'crunch times' when I'm stockpiling for a major event and cutting 10 a day, an extra 20 minutes a day won't kill me.
So, bottom line is that after Day 1 of testing, I'm happy. I want to give this a full 7 days of testing before making a final decision. With the holiday weekend coming up, my 7 day test period may actually span 9 or 10 calendar days, but I'll keep everyone posted.
Iggy