Sorry that happened. That had to be frustrating. Doing my Intarsia Eagle, one of the claws just didn't fit right no matter how I sanded it. Decided to recut it--still not right, did another one--it was perfect. Had to sand it down to height on my belt sander. Thought I'd be smart and get a tight hold on it with a pair of pliers--nope, shot that thing across the basement, bouncing off walls, couldn't find it. Did one more, wasn't perfect but worked.