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Posted

Hi Everyone

Many of you will remember a project I posted a while back. This was a keepsake box made with an Intarsia of the different Confederate flags on the lid.

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What I failed to mention was the client that ordered this box lives in Switzerland.
He received the box, loved it and immediately started sending me photos and ideas for the next project. He sent several photos of different bookshelves and the plan was to incorporate a custom intarsia on the sides of the bookshelf.
After some discussion we concluded that the unit would have to be able to break down for shipping purposes and he would have to do the final assembly.
So here is the photo of the bookshelf that he wants to recreate-- Old English style( early 1900's)

 

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And this is the Photo of the subject for the Intarsia. This will be done as a mirror image on each side of the uprights.

 

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We chose cherry for the wood and gave it the dimensions of 40" tall x 40" wide x 10" deep. he wanted to add some accent striping on the sides using a nice contrasting wood.
After re-drawing the original photo to include the areas for the Intarsia, This is what the bookshelf will look like.

 

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Let the fun begin

 

 

 

Posted

Making good progress on this project.
All of the cherry components have been cut and dry assembled. Still have to do the edge routing, final sanding and finishing on the cherry.
I used a template and pattern bit to do the routing for the Intarsia recesses. Because I have to make it easy for the client to re-assemble the shelf, I installed alignment dowels in the ends of the shelf pieces and bottom feet. I'm using square drive screws to hold it all together. Got the pattern drawn for the Intarsia

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More to come-stay tuned

Posted

Here are a few more photos of the progress on the shelf project.
All of the sanding is done and one coat of finish has been applied.
The accent inlays are in and the oval borders have been cut to fit. The left side panel shows the original photo in the oval but this will be the mirror image side so is just a representation.
The right side upright shows the intarsia template pieces which will be used to trace the different pieces for the intarsia .I decided to spend the time to make the segmented template from 1/8" hardboard to make it easier to do the mirror image pieces for the Intarsia.

I turned the little Peruvian Walnut buttons for the screw holes and did the test fit.
 

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Time for the fun stuff!!

 

Posted

Because I am actually doing the Intarsia as a mirror image I'm cutting and fitting 2 of everything as I go. So far I have cut 35 pieces(x 2) Starting to take shape.

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Got all of the background pieces in place.Up to 65 pieces so far.
Woods used- Blue pine, Poplar,Pear, Fishtail oak, Fungas Stained Holly, Lignum Vitae,Zericote.
Starting to get the depth I'm looking for.

 

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Got all of the pieces cut for the little horse. Added 26 pieces from Peruvian Walnut, Mahogany, Pink Ivory, Holly , Pear and Ebony.
Total piece count is now at 91 with around 30 more for the house.

 

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Yesterday I got the house done. Added 44 pieces from bloodwood, bubinga, holly, fungus stained holly and ebony. Before I glue everything in there are a few pieces that I need to replace (too much gap) and some more shaping and texturing on a few pieces.
Total piece count-135 from 13 woods.

 

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Posted

I had to bring my wife in to see this marvelous piece of work. You are absolutely amazing. I can not even imagine trying this. the shelf part alone would drive me crazy with worry and doubt. This is so absolutely beautiful. I am going to email Homer and have him take a look at this. It must cost a bunch to ship that to Switzerland. At least the client knew he had found the right person to do his projects. I bed he will be keeping you busy for a long time. 

 

Dick

heppnerguy

Posted

Thanks Dick for the heads up.

Mike everything that has been said here about your talents is right on.

The execution of all the different elements of the project from the book shelf to the intarsia is of the highest quality and my hat is off to you. 

You sir are a cut above us all.

Great job

God Bless

Homer & Carol

Posted

Just Couldn't stand it!!!
Intarsia is done, Shelves are done, little turned screw buttons are done. still have to apply more coats of finish but just had to see what the whole thing looks like assembled so here it is. Have to break it down anyways for shipping to Switzerland

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