This one is made different from the 60+ others that I have made. This is about 2-1/2 inches taller than the normal ones that I have done for 30 years. It also has vertical instead of canted legs. The angles were going to be an appearance problem as they would have ended up very close to the rockers and looked all wrong.
Used generic 1 by material and modified the design for the longer legs. That involved a slightly longer body, tiny bit narrower head and moving the cross bars to farther apart positions to keep the proportions looking decent at all.
As it is being made to the customers specifications. The G & W were a very custom addition.
The handle is fitted and then screwed in through the front and top of the head with long sheet-rock screws. It was just a piece of 7" long 3/4 inch dowel that was in the do NOT throw bin. All screws that would be normally visible are sunk deeper and then plugged. There are somewhere between 75 and 80 screws total in this horse.
The cross bar are under braced with 1 by pieces that are also screwed and glued. This horse will easily support 150+ pounds with this design.
As a former farm boy I had to see if it was saddle broke too.
The finish is a brushed on, furniture grade polyurethane with the detail painting being acrylic craft paints. The urethane has one coat under and one over the details.
I will happily answer any questions. I have documented the build with many photos and will be slowly making a tutorial.
The entire cutting was done on an 18 inch Porter-Cable scrollsaw. The hardest part of it was the rockers. I will put the blade in backwards for part of the rocker cut on the next one I make. My 20" D-W that died could reach by just cutting from two directions, but the 18" can not do it.
YES; I have a messy shop! My woodworking is not quite; but, almost a self-supporting hobby. This is due to using salvage material when I can and being a wood hoarder too.