This pattern was purchased for me as a gift from a Scrappile. He knows how much I love his work and I had told him I was interested in trying one of these patterns. So low and behold, Paul bought it for me to try. I was excited to give it a go but then I realized I would not be doing it as planned. First of all, I wanted to stack cut it on 1/8 in BB ply, which I discovered I was out of so I decided to use 1/4 inch. I made another change in plans, thinking with 1/2 inch total thickness, I was going to cut it with a #1 spiral instead of a 0/3. This being a little larger blade I thought would make the job a little easier.
I have never cut a piece this size with so many fret cuts while stack cutting, but what the heck, no problem. It started out pretty good but was taking way more time then I thought it would. As I entered the middle of the project, I realized the drill press could not reach the middle of the board to drill my holes, so I decided to use my Dremel for the job. After drilling and cutting many holes I discovered that some of my holes were not a straight up and down as they needed to be and the back piece was getting some holes coming out into a previous cut or extremely close to it. I also discovered that the bit was too aggressive for the close cuts and some of the close by holes were getting torn out on the bottom of the cut.
Because of all the hours I had already spent, I decided that I was not longer going to spend a lot of time on an already lengthy piece that I knew was not going to come out as planned. I thought I would go ahead and try to finish this already self destructed project, do to my many bad decisions. I decided that I would just cut out the background and trees in a simple manner and not waste my time putting in the details that made the pattern so interesting and challenging. So I did and parted my two layers. Once I had that done, I found that it turned out better then I thought it was going to, even though I had made all those bad decisions at the beginning. So Now I had only one layer and the trees needed more cuts to make the plaque look a little more like it should. So I got out a #03 spiral, drilled a bunch more holes and cut in me detail to the trees. I looked a lot better.
ONE MORE ERROR......this morning I entered the shop to put on my second coat of finish. I thought to myself, "It is not what I was hoping to get with this piece but it was turning out better then I thought if would after all my bad decisions at the start of the project. Well after applying my second coat of spray finished and putting about the spray can, I suddenly realized I had picked up the spray glue instead of the finish. I was able to get the glue of the piece with mineral spirits, followed by sanding and go it finished.
Now you know why it turned out the way it did. This was a big learning experience in not trying to make things work by altering the method needed for a successful project.
Dick
hepppnerguy