I found some 7/8" red birch on clearance sale a few weeks ago at Woodworkers Source (in Tucson) and I have been itching to press it into service so I did a quick cut for a fellow ham radio operator who is a good friend. Now I will need to make a few more for others Lol!
I like this wood a lot. It scrolled nicely even though it was 7/8" (I used a #7 FD-UR on my Seyco).
I made the pattern with MS Word using Arial Rounded MT Bold (size 180).
I did a fun test run with 2x4 lumber on my own callsign last week.
I had to use a #9 blade to keep things moving. The super soft pine just bogged anything smaller than a #9 down.
Being 2X4, it looked OK but I decided to spray paint white it to hide it's origin Lol!
I discovered that I had placed the pattern right over some rip out at the edge.
Oh well, it was just for fun anyways
These desk plaques really help dress up amateur stations..
Here is a shot of an older plaque I made years ago to showcase one of my retro setups.
As a business idea for those who sell their stuff, If you do a "sample" call sign plaque you might get some custom orders. Just a thought.