Finally completed this project, but alas the fund raiser has been postponed until September, for the obvious reason. I can't ever remember completing a job for someone months ahead of schedule. The largest I could make the file on my old pc was 4" x 4". I took it to Kinko's and they made a 785% enlargement. I had two copies made. This was the first time i used shelf liner under a pattern. Wow - so easy. I ended up using 3/8" for the backer and the "F". The spacers were 1/2" pw. The feet were 2 x 4 off cuts. I cut the sides of the backer with a track saw and the corners with a jig saw. On the "F" everything but the eyes were cut with a jig saw. I scrolled the eyes. I think it turned out pretty good. Thanks for looking.