I agree with Bill the pattern MAY interfere with the fretwork. I feel the same about people who cut intricate patterns into highly figured wood. The wood detracts from the cutting and the cutting from the wood.just my 2cents
Washington DC confuses us also. DC is not a state but a district the land was taken from Maryland and Virginia but it is treated as a city with a mayor not a governor.
Is your wood free of dust? Any dust sanding, saw will cause the pattern to lift. I use a tack cloth or a damp cloth to clean the wood before attaching tape or shelf liner.
The junior hawk was a redesign made by bushton in about 2010. I didn't know they ever sold any. I cut on one at a s.a.w. event in 2010 but don't remember any specific details.
I use templates for making toy cars that I donate. I cut them from scraps so having a pattern to trace around is easier than printing one. I often cut 30 plus in a day
Think about the difference in say a #1 blade and a #7. The 7 is more aggressive than the 1 now wh as t if that 1 cut like the 7. Obviously exaggeration to make a point but that is how I think of blade aggressiveness.
I love mine. Just wish it didn't wobble a little bit. The newer design should eliminate the problem. I do a lot of oversize fretwork and it works easier than my dremel plunge router and takes smaller bits also.
Try searching "solid surface" not just Corian. Corian is a trademark name for the stuff there are several makers. Some time ago there was a website that sold cutoffs but I don't remember the name. There is a huge difference in cutting Plexiglas/lexan and cutting solid surface materials.