I use templates for making toy cars that I donate. I cut them from scraps so having a pattern to trace around is easier than printing one. I often cut 30 plus in a day
Mineral oil and bees wax mixed 50/50 applied a safe, satin like finish. Make by carefully melting the wax in warmed mineral oil. Allow to sat, apply, wipe off excess. More info at wood toy plans website.
Think about the difference in say a #1 blade and a #7. The 7 is more aggressive than the 1 now wh as t if that 1 cut like the 7. Obviously exaggeration to make a point but that is how I think of blade aggressiveness.
Very sorry to hear of your loss. We love our fur babies and the loss is often more than when we lose our human friends. I still miss ones that have been gone for many years.
I love mine. Just wish it didn't wobble a little bit. The newer design should eliminate the problem. I do a lot of oversize fretwork and it works easier than my dremel plunge router and takes smaller bits also.
Try searching "solid surface" not just Corian. Corian is a trademark name for the stuff there are several makers. Some time ago there was a website that sold cutoffs but I don't remember the name. There is a huge difference in cutting Plexiglas/lexan and cutting solid surface materials.