I have embarked upon my project basket that I showed you all a couple of weeks back. It is made up of 7 layers of poplar and a top and bottom of oak. All are 1/4" thickness. I sanded all pieces first and then applied the shelf paper that everybody is using now. Then, I applied 3M 77 to the pattern paper and then the paper to the shelf liner. All good to go. I started cutting with a Pegas #3 MGR blade. I did one piece of poplar with that. Then for the second piece of poplar, I tried a FD #3UR. Both seem to cut just fine. My problem is, the kerf is very fine and the blades are not clearing the sawdust/paper residue. The little blower nozzle and the vacuum inlet aren't clearing the kerf. It's almost like I'm cutting wet wood but I don't feel that it is even damp. So, my question is, is this normal or should I go to a larger blade like a #5. Is the reverse cut doing it? I'm new enough at this that I don't know just what to do. I'm getting a very nice cute with #3 and there will be little to no sanding required. I'd sure appreciate any advice from you more experienced folks.
Nut Basket.pdf